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RE: replacing stamped transformer bells with solid aluminum

I'm not a commercial machinest, but I do make my own chassis and other hardware using a small CNC mill and benchtop lathe. That's an interesting idea regarding the clamping hardware. The only potential problem I would see is strength. Steel end bells are expected to be able to bend a little if necessary without damage when they're tightened down onto the laminations. You'll need to be sure the aluminum is thick enough not to crack when it's tightly installed, and a thin fishpaper gasket might not be a bad idea. Electrically, endbells probably look something like a shorted turn, and may provide a certain degeree of shielding as a result. In that regard, I wouldn't expect much difference between aluminum and steel.



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